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Mining Methods
 
Within the opencut mine, Ensham utilizes a large pre-strip fleet and draglines to remove overburden. Ensham currently has three draglines: a Marion 8050 dragline with a 48 cubic metre bucket, a P&H9020 dragline with a 88 cubic metre bucket, and a Bucyrus Eirie dragline with a 30 cubic metre bucket. A new Bucyrus 8750 with a 110 cubic metre bucket is currently being commissioned and will be operating by 2007. Most of the overburden is drilled and blasted prior to excavating.  

Ensham Resources is delighted with the performance of the second biggest dragline in the world, which it has commissioned at its central Queensland mine.

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Once exposed, the coal is removed by loader or excavator and hauled by trucks to a coal processing and stockpiling area. Coal is crushed to a top size of 50mm and stockpiled on one of 4 stockpile pads.

bullet The mine’s coal handling facility has a design capacity of 1,400tph and comprises:
bullet A 600 tonne capacity receival hopper.
bullet A primary double rolls crusher to size coal to a topsize of 125-150mm.
bullet A screen to remove the -50mm material thereby minimising unnecessary crushing and degradation of the coal
bullet A secondary double rolls crusher to reduce the remaining +50mm material to a 50 x 0mm size
bullet The product coal sized at 50 x 0mm is conveyed either directly to stockpiling or is redirected to the sizing station where it can be screened to meet specific requirements
bullet The oversize and undersize fractions from the screen plant may then be conveyored to different stockpiles

The screening plant has been installed to provide sized coal for specialised markets. Screens are interchangeable 3.0m x 8.5m heavy duty vibrating "banana" screens with a guaranteed screen efficiency of 95% and with a design feed rate capable of 1,400tph.

Stockpiling at the mine is via overhead tripper and there is capacity to comfortably stockpile 350,000 tonnes with the capability to blend, if necessary, from each of three separate live stockpiles. Coal is reclaimed via an underground conveyor, a similar system to that used at RGTCT, Gladstone. All crushing, stockpiling, blending, and train loading activities are computer controlled.
 

Production TOP 

The mine commenced operation in late 1993 and since that time production has steadily increased as equipment availability and market conditions allowed. Production, railings and sales for each calendar year since the commencement of mining have been as follows:

  COAL MINED COAL RAILED SALES
1994 1,011,455 tonnes  930,573 tonnes 854,330 tonnes
1995 1,889,188 tonnes 1,790,577 tonnes 1,576,786 tonnes
1996 1,868,716 tonnes 1,837,918 tonnes 1,889,976 tonnes
1997 2,366,185 tonnes 2,225,236 tonnes 2,155,736 tonnes
1998 3,550,014 tonnes 3,514,378 tonnes 3,507,269 tonnes
1999 3,955,908 tonnes 3,535,163 tonnes 3,357,406 tonnes
2000 4,903,887 tonnes 5,135,075 tonnes 5,596,602 tonnes
2001 5,546,000 tonnes 5,510,000 tonnes 5,237,571 tonnes
2002 5,700,000 tonnes 5,388,934 tonnes 5,433,130 tonnes
2003 6,485,000 tonnes 6,358,000 tonnes 6,605,813 tonnes
2004 8,088,000 tonnes 8,204,000 tonnes 8,018,000 tonnes
2005* 9,000,000 tonnes 8,700,000 tonnes 8,500,000 tonnes

         *Budgeted figures